Winding And Embedding Integrated Machine (Two Windings And One Embedding, With Manipulator)
Product Characteristics
● This series of machines is specially designed for the insertion of induction motor stator winding, which integrates the main phase coil position, the secondary phase coil position, the slot slot position and the insertion position. The winding position automatically arranges the coils into the insertion die, effectively avoiding the insertion broken, flat and damaged lines caused by the crossing and disorder of coils caused by manual insertion; the insertion position is pushed by servo insertion. Line, push paper height and other parameters can be set freely on the touch screen; the machine works at multiple stations at the same time, without interference with each other, with a high degree of automation, It can satisfy the winding and insertion of stator of 2-pole, 4-pole, 6-pole and 8-pole motor.
● According to customer's requirements, we can design double power or three sets of servo independent insertion for high groove full rate motor.
● According to the customer's needs, we can design multi-head multi-position winding and inserting machine (such as one-winding, two-winding, three-winding, four-winding, six-winding, three winding).
● The machine has strong damage film detection and alarm function, and is equipped with protective insulating paper device.
● The length of the bridge line can be adjusted arbitrarily with full servo control. Stator stack height change automatic adjustment (including winding position, slotting position, inserting position). No manual adjustment (standard models do not have this function, if purchased, they need to be customized).
● The machine is controlled by a precise cam divider (with a detection device after the end of rotation); the rotating diameter of the turntable is small, the structure is light, the transposition is fast, and the positioning is accurate.
● With the configuration of 10 inch screen, more convenient operation; support MES network data acquisition system.
● Its merits are low energy consumption, high efficiency, low noise, long life and easy maintenance.
Product Parameter
| Product number | LRQX2/4-120/150 |
| Flying fork diameter | 180-380mm |
| Number of mould segments | 5 segments |
| Slot full rate | 83% |
| Adapt to the wire diameter | 0.17-1.5mm |
| Magnet wire material | Copper wire/aluminum wire/copper clad aluminum wire |
| Bridge line processing time | 4S |
| Turntable conversion time | 1.5S |
| Applicable motor pole number | 2、4、6、8 |
| Adapt to the stator stack thickness | 20mm-150mm |
| Maximum stator inner diameter | 140mm |
| Maximum speed | 2600-3000 circles/minute |
| Air pressure | 0.6-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 9kW |
| Weight | 3500kg |
| Dimensions | (L) 2400* (W) 1400* (H) 2200mm |
Structure
The price of the thread inserting machine
With increasing product variety, thread insertion machines remain a popular and widely used product. In fact, the total number of these machines is considerable. In the equipment market, unless there is technological competition, price competition is inevitable, especially for universal thread insertion machines. Therefore, it is very important for the thread embedding machine to establish a competitive advantage in price, improve the standardization of thread embedding machine parts, and realize the modularization of machine components.
Modularization of various mechanical parts enables diversification of wire inserting machines. By combining different modules or adjusting the characteristics of individual components, these machines can be adapted to various applications. Only by improving the standardization of parts and components can we carry out larger-scale production on the basis of this diversification, which will eventually lead to a reduction in production costs and thus form a competitive advantage in pricing. The diversification of thread inserting machines has also led to further shortening of product lead times.
How to Adjust the Inserting Machine
The threading machine is an essential tool for winding the pulling wire on the rotating power shaft. The configuration of the machine tool spindle varies depending on the machine tool specifications. The main adjustments of the wire embedding machine include: adjusting the position and concentricity of the shaft, which is very important in the process of additional winding.
Sometimes, due to the insufficient distance between the main shaft and the worktable, the axial position of the thread embedding machine may need to be adjusted, which must meet the production process requirements. Adjusting the position of the thread embedding machine shaft between processes requires a certain amount of work space. Pay attention to adjust the size and opening position during normal operation to ensure that other components are not affected. Over time, the concentricity of the valve core and the thimble may deviate, which needs to be repaired and adjusted in time.
Guangdong Zongqi Automation Co., Ltd. is a professional manufacturer of wire inserting machines, has a strong technical team, and provides high-quality maintenance and after-sales service. Welcome new and oldcustomers to visit our company.
