Servo Insertion Machine(Line Dropping Machine,Winding Inserter)
Product Characteristics
● The machine is a device for automatically inserting coils and slot wedges into stator slots, which can insert coils and slot wedges or coils and slot wedges into stator slots at one time.
● Servo motor is used to feed paper (slot cover paper).
● The coil and slot wedge are embedded by servo motor.
● The machine has the function of pre-feeding paper, which effectively avoids the phenomenon that the length of the slot cover paper varies.
● It has equipped with human-machine interface, it can set the number of slots, speed, height and speed of inlaying.
● The system has the functions of real-time output monitoring, automatic timing of single product, fault alarm and self-diagnosis.
● The insertion speed and wedge feeding mode can be set according to the slot filling rate and the type of wire of different motors.
● The conversion can be realized by changing the die, and the adjustment of stack height is convenient and fast.
● With the configuration of 10 inch large screen makes operation more convenient.
● It has wide application range, high automation, low energy consumption, high efficiency, low noise, long service life and easy maintenance.
● It is particularly suitable for air conditioning motor, washing motor, compressor motor, fan motor, generator motor, pump motor, fan motor and other micro induction motors.
Product Parameter
| Product number | LQX-150 |
| Number of working heads | 1PCS |
| Operating station | 1 station |
| Adapt to the wire diameter | 0.11-1.2mm |
| Magnet wire material | Copper wire/aluminum wire/copper clad aluminum wire |
| Adapt to the stator stack thickness | 5mm-150mm |
| Maximum stator outer diameter | 160mm |
| Minimum stator inner diameter | 20mm |
| Maximum stator inner diameter | 120mm |
| Adapt to the number of slots | 8-48 slots |
| Production beat | 0.4-1.2 seconds/slot |
| Air pressure | 0.5-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 3kW |
| Weight | 800kg |
| Dimensions | (L) 1500* (W) 800* (H) 1450mm |
Structure
Cooperation case of Zongqi automatic wire inserting machine
In the motor workshop of a well-known refrigeration equipment factory in Shunde, China, a worker demonstrates his dexterity while operating a small automatic wire insertion machine that occupies less than one square meter.
The person in charge of the winding iron core assembly line introduced to us that this advanced equipment is called an automatic wire insertion machine. In the past, wire insertion was a manual job, much like winding iron cores, that took a skilled worker at least five minutes to complete. "We compared the efficiency of the machine with labor-intensive manual operations and found that the thread inserting machine was 20 times faster. To be precise, a professional automatic thread inserting machine can complete 20 ordinary thread inserts machine task."
According to the person in charge of operating the wire-insertion machine, the process is the most human-intensive, requiring about six months of training to hone the necessary skills. Since the introduction of the automatic wire insertion machine, the production has not stopped, and the quality of the wire insertion is more stable and uniform than manual insertion. At present, the company has several automatic threading machines in operation, which is equivalent to the output of many threading workers. Guangdong Zongqi Automation Co., Ltd. is an experienced automatic wire insertion machine customizer, and welcomes new and old customers to cooperate with them.
