Servo Double Binder In And Out Of Workplace(Automatic Knotting And Automatic Processing Line Head)
Product Characteristics
● CNC5 axis CNC system of machining center is used to control and cooperate with man-machine interface.
● It has the characteristics of fast speed, high stability, accurate position and rapid die change.
● This machine is especially suitable for motors with many models of the same seat number, such as air-conditioning motor, fan motor, cigarette machine motor, washing motor, refrigerator compressor motor, air-conditioning compressor motor, etc.
● The machine is equipped with automatic adjusting stator height, stator positioning device, stator pressing device, automatic wire feeding device, automatic wire shearing device and automatic wire breaking detection device.
● This machine is also equipped with automatic hook tail line device, which has the functions of automatic knotting, automatic cutting and automatic suction.
● The unique patented design of double-track cam is adopted. It does not hook and turn slot paper, damage copper wire, and no fuzzing, no missing binding, no damage to tie wire and no crossing of tie wire.
● Automatic refueling system control can ensure the quality of equipment even more.
● Hand wheel precision adjuster is easy to debug and humanized.
● Reasonable design of mechanical structure can make the equipment run faster, noise less, work longer, performance more stable and easier to maintain.
Product Parameter
| Product number | LBX-01 |
| Number of working heads | 1PCS |
| Operating station | 1 station |
| Outer diameter of stator | ≤ 180mm |
| Stator inner diameter | ≥ 25mm |
| Transposition time | 1S |
| Adapt to the stator stack thickness | 8mm-170mm |
| Wire package height | 10mm-40mm |
| Lashing method | Slot by slot, slot by slot, fancy lashing |
| Lashing speed | 24 slots≤14S (10S without knotting) |
| Air pressure | 0.5-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 3kW |
| Weight | 900kg |
| Dimensions | (L) 1600* (W) 900* (H) 1700mm |
Structure
Repair method of automatic wire binding machine failure
If it is an automatic wire binding machine, there may be a complete machine failure caused by a transient fault. The solution is to reset the hardware or use the power provided by the switching system. Initialize and clear the system if the rectified switching power supply undervoltage is causing confusion. However, prior to purging, a backup record must be made of current research data. If the fault persists after reset initialization, please perform hardware replacement diagnosis.
To effectively maintain the automatic wire binding machine, the following methods can be used:
1. Write a trial run program
Compiling a reasonable program and running it successfully is critical to judging whether the entire system is functioning properly. System failure or invalid function may be caused by wrong winding parameter setting or user program error leading to failure shutdown.
2. Utilize Adjustable Parts
It is a simple and effective maintenance method to use adjustable parts, such as tension, screen pressure, wire frame starting position and other components. Some glitches can be corrected by tweaking these components.
3. Replace faulty parts
When repairing the automatic wire binding machine, replace the faulty part that is functioning normally. Once the root cause of a failure has been identified, this approach can be used to quickly diagnose the failure and get the machine back up and running quickly. The damaged part can then be sent back for repair, which is a common troubleshooting method.
4. Failure prevention analysis environment
If strange faults cannot be found through troubleshooting and replacement, start by analyzing the living environment around the machine. Two types of environmental analysis include power and space. A regulated isolated power supply can improve power fluctuations. For some high-frequency interference technologies from the power supply, a method of capacitive filtering is designed to reduce faults caused by the power supply. Also make sure you have a good ground.
5. Adopt maintenance information tracking method
According to the actual operation of the automatic wire binding machine and the previous records of bad performance, it is judged whether the fault is caused by a design defect or a production process. Such problems can be solved through continuous modification and improvement of system software or hardware.
Guangdong Zongqi Automation Co., Ltd. specializes in the production of cutting-edge motor manufacturing equipment. Our products include four-head and eight-station vertical winding machine, six-head and twelve-station vertical winding machine, thread embedding machine, winding and embedding machine, binding machine, rotor automatic line, shaping machine, vertical Winding machine, slot paper machine, wire binding machine, motor stator automatic line, single-phase motor production equipment, three-phase motor production equipment. Our company provides customers with research and development, manufacturing, sales and after-sales service. Please feel free to contact us for more information.
