Horizontal Paper Inserter
Product Characteristics
● This machine is a special automatic equipment for automatic insertion of insulating paper at the bottom of stator slot, which is specially developed for medium and large three-phase motor and new energy vehicle driving motor.
● Full servo control is adopted for indexing, and the angle can be adjusted arbitrarily.
● Feeding, folding, cutting, stamping, forming and pushing are all completed at one time.
● To Change the number of slots only need to require more man-machine interface settings.
● It has small size, easy operation and humanization.
● The machine can implement slot dividing and automatic insertion of job hopping.
● It is convenient and quick to change the stator groove shape to replace the die.
● The machine has stable performance, atmospheric appearance, high degree of automation and high cost performance.
● Its merits are low energy consumption, high efficiency, low noise, long life and easy maintenance.
● This machine is especially suitable for motors with many models of the same seat number,gasoline generators, driving motors of new energy vehicles, three-phase motors, etc.
Product Parameter
Product number | WCZ-210T |
Stack thickness range | 40-220mm |
Maximum stator outer diameter | ≤ Φ300mm |
Stator inner diameter | Φ45mm-Φ210mm |
Hemming height | 4mm-8mm |
Insulation paper thickness | 0.2mm-0.5mm |
Feed length | 15mm-100mm |
Production beat | 1 second/slot |
Air pressure | 0.5-0.8MPA |
Power supply | 380V three-phase four-wire system 50/60Hz |
Power | 2kW |
Weight | 800kg |
Dimensions | (L) 1500* (W) 900* (H) 1500mm |
Structure
Matters needing attention in motor stator automatic line assembly
The following are some points to consider before and after the motor stator automatic line assembly:
1. Operational Data: Ensure the integrity and cleanliness of assembly drawings, bills of materials, and other relevant data is maintained throughout project activity.
2. Workplaces: All gatherings must take place in properly planned designated areas. Keep the work area clean and organized until the end of the project.
3. Assembly materials: Arrange assembly materials according to the workflow management regulations to ensure that they are in place on time. If any materials are missing, change the sequence of operation time, and fill in the material reminder form and submit it to the purchasing department.
4. It is essential to understand the structure, assembly process and process requirements of the equipment before assembly.
After the motor stator automatic line is assembled, check the following:
1. Check each part of a complete assembly to ensure its integrity, installation accuracy, reliability of connections, and flexibility of manually rotating parts such as conveyor rollers, pulleys, and guide rails. Also, verify the specification of where each component will be installed by checking the assembly drawing.
2. Check the connection between the assembly parts according to the inspection content.
3. Clean up iron filings, sundries, dust, etc. in all parts of the machine to prevent any obstacles in the transmission parts.
4. During machine testing, carefully monitor the start-up process. After the machine is started, check the working parameters and whether the moving parts can perform their functions smoothly.
5. Make sure that the main operating parameters of the machine, such as temperature, speed, vibration, motion smoothness, noise, etc. are satisfactory.
Zongqi Automation is an enterprise that produces and sells various motor manufacturing equipment. Their product lines include automatic rotor lines, forming machines, slot machines, single-phase motor production equipment, three-phase motor production equipment, and more. Customers are welcome to contact them for more details.