Four-Head And Six-Position Vertical Winding Machine
Product Characteristics
● Four-head and six-position vertical winding machine (patent No. ZL201621171549.8): when four positions are working, two positions are waiting, it has stable performance, atmospheric appearance, fully open design concept and easy debugging, widely used in various domestic motor manufacturers.
● Normal operating speed is 2600-3000 cycles per minute (depending on the thickness of stator, the number of coil turns and the diameter of wire), and the machine has no obvious vibration and noise.
● The machine can also winding the main and auxiliary phase coils in the same coil cup fixture; reduce the number of take-up cups, save labor; suitable for stator winding with high output requirements; automatic winding, automatic jumping, processing of bridge lines, shearing and indexing are completed in sequence at one time.
● The man-machine’s interface can set the parameters of circle number, winding speed, sinking die height, sinking die speed, winding direction, cupping angle, etc. The winding tension can be adjusted, and the length can be adjusted arbitrarily by the full servo control of the bridge wire. It has the functions of continuous winding and discontinuous winding, and can meet the winding system of 2-poles, 4-poles, 6-poles and 8-poles motors.
● Saving in manpower and copper wire (enameled wire).
● The machine is controlled by a precise cam divider. The rotating diameter of the turntable is small, the structure is light, the transposition is fast and the positioning is accurate.
● With the configuration of 10 inch screen, more convenient operation; support MES network data acquisition system.
● Its merits are low energy consumption, high efficiency, low noise, long life and easy maintenance.
Product Parameter
| Product number | LRX4/6-100 |
| Flying fork diameter | 180-240mm |
| Number of working heads | 4PCS |
| Operating station | 6 stations |
| Adapt to the wire diameter | 0.17-1.2mm |
| Magnet wire material | Copper wire/aluminum wire/copper clad aluminum wire |
| Bridge line processing time | 4S |
| Turntable conversion time | 1.5S |
| Applicable motor pole number | 2、4、6、8 |
| Adapt to the stator stack thickness | 13mm-65mm |
| Maximum stator inner diameter | 100mm |
| Maximum speed | 2600-3000 circles/minute |
| Air pressure | 0.6-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 10kW |
| Weight | 3100kg |
| Dimensions | (L) 2200* (W) 1700* (H) 2100mm |
FAQ
Problem: Conveyor Belt Not Working
solution:
Cause 1. Make sure the conveyor belt switch on the display is turned on.
Reason 2. Check the display parameter settings. If it is not set correctly, please adjust the conveyor belt time to 0.5-1 second.
Reason 3. The governor is closed and cannot work normally. Check and adjust to proper speed.
Problem: Diaphragm fixture continues to register load even with no diaphragm attached, or three diaphragms in a row without alarm.
Solution:
This problem can be caused by two possible reasons. First, the vacuum detector may be set too low to detect a signal from the material. This problem can be solved by adjusting the negative pressure value to an appropriate range. Second, the vacuum and generator may be blocked, causing insufficient pressure. To ensure optimum function, regular cleaning of the vacuum and generator systems is recommended.
Problem: Difficulty attaching the diaphragm to the clamp due to lack of vacuum suction.
Solution:
This problem can be caused by two possible reasons. First of all, it may be that the negative pressure value on the vacuum gauge is set too low, so that the diaphragm cannot be closed normally and the signal cannot be detected. To solve this problem, please adjust the setting value to a reasonable range. Secondly, it may be that the vacuum detection meter is damaged, resulting in a constant signal output. In this case, check the meter for clogging or damage and clean or replace if necessary.
