Four-End Eight–Station Vertical Winder
Product Characteristics
● Four-end eight--station vertical winder: when four positions are working, other four positions are waiting; has stable performance, atmospheric appearance, fully open design concept and easy debugging; widely used in various domestic motor production enterprises.
● Normal operating speed is 2600-3000 cycles per minute (depending on the thickness of stator, the number of coil turns and the diameter of wire), and the machine has no obvious vibration and noise.
● The machine can arrange the coils neatly in the hanging cup and make the main and secondary phase coils at the same time. It is especially suitable for stator winding with high output requirements. It can automatically winding, automatic jumping, automatic processing of bridge lines, automatic shearing and automatic indexing at one time.
● The man-machine’s interface can set the parameters of circle number, winding speed, sinking die height, sinking die speed, winding direction, cupping angle, etc. The winding tension can be adjusted, and the length can be adjusted arbitrarily by the full servo control of the bridge line. It has the functions of continuous winding and discontinuous winding, and can meet the requirements of 2 poles, 4 poles, 6 poles and 8-poles motor coil winding.
● Saving in manpower and copper wire (enameled wire).
● The rotary table is controlled by a precise cam divider. The rotary diameter is small, the structure is light, the displacement is fast and the positioning is accurate.
● With the configuration of 10 inch screen, more convenient operation; support MES network data acquisition system.
● Its merits are low energy consumption, high efficiency, low noise, long life and easy maintenance.
Product Parameter
| Product number | LRX4/8-100T |
| Flying fork diameter | 180-240mm |
| Number of working heads | 4PCS |
| Operating station | 8 stations |
| Adapt to the wire diameter | 0.17-1.2mm |
| Magnet wire material | Copper wire/aluminum wire/copper clad aluminum wire |
| Bridge line processing time | 4S |
| Turntable conversion time | 2S |
| Applicable motor pole number | 2、4、6、8 |
| Adapt to the stator stack thickness | 13mm-65mm |
| Maximum stator inner diameter | 100mm |
| Maximum speed | 2600-3000 circles/minute |
| Air pressure | 0.6-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 10kW |
| Weight | 3500kg |
| Dimensions | (L) 2000* (W) 2000* (H) 2100mm |
FAQ
Problem : Take the sound film to move forward and backward, the cylinder does not move, only moves up and down
Solution:
Reason: The sound film advances and retreats and the cylinder sensor detects the signal at the same time. Check and adjust the sensor position. If the sensor is damaged, it needs to be replaced.
Problem: The diaphragm fixture continues to register loading, even with no diaphragm attached, or registers three diaphragms in a row without alarming.
Solution:
This issue may arise from two possible reasons. Firstly, the setting value of the vacuum detection meter may be too low, preventing it from detecting the signal of the material. Adjusting the negative pressure value to a suitable range can eliminate this issue. Secondly, the vacuum and generator could be obstructed, resulting in insufficient pressure. To ensure optimal functionality, it is advisable to clean the vacuum and generator system regularly.
