Four-And-Eight-Position Vertical Winding Machine
Product Characteristics
● Four-and-eight-position vertical winding machine: when four positions are working, other four positions are waiting; has stable performance, atmospheric appearance, fully open design concept and easy debugging; widely used in various domestic motor production enterprises.
● Normal operating speed is 2600-3500 cycles per minute (depending on the thickness of stator, the number of coil turns and the diameter of wire), and the machine has no obvious vibration and noise.
● The machine can arrange the coils neatly in the hanging cup and make the main and secondary phase coils at the same time. It is especially suitable for stator winding with high output requirements. It can automatically winding, automatic jumping, automatic processing of bridge lines, automatic shearing and automatic indexing at one time.
● The man-machine’s interface can set the parameters of circle number, winding speed, sinking die height, sinking die speed, winding direction, cupping angle, etc. The winding tension can be adjusted, and the length can be adjusted arbitrarily by the full servo control of the bridge wire. It has the functions of continuous winding and discontinuous winding, and can meet the winding system of 2-pole, 4-pole, 6-pole and 8-pole motors.
● Save manpower and save copper wire (enameled wire).
● The machine is equipped with double turntables; the turning diameter is small, the structure is light and handy, the position can be changed quickly and the positioning is precise.
● Equipped with a 10-inch screen, the operation is more convenient; it supports MES network data acquisition system.
● Low energy consumption, high efficiency, low noise, long life and easy maintenance.
● This machine is a high-tech product linked by 10 sets of servo motors; on the advanced manufacturing platform of Zongqi Company, A high-end, cutting-edge, winding equipment with superior performance.
Product Parameter
| Product number | LRX4/8-100 |
| Flying fork diameter | 180-240mm |
| Number of working heads | 4PCS |
| Operating station | 8 Station |
| Adapt to the wire diameter | 0.17-1.2mm |
| Magnet wire material | Copper wire/aluminum wire/copper clad aluminum wire |
| Bridge line processing time | 4S |
| Turntable conversion time | 1.5S |
| Applicable motor pole number | 2、4、6、8 |
| Adapt to the stator stack thickness | 13mm-65mm |
| Maximum stator inner diameter | 100mm |
| Maximum speed | 2600-3500 Laps/minute |
| Air pressure | 0.6-0.8MPA |
| Power supply | 380V three-phase four-wire system 50/60Hz |
| Power | 10kW |
| Weight | 2800kg |
| Dimensions | (L) 2400* (W) 1680* (H) 2100mm |
FAQ
Issue: The cylinder only moves up and down when running the sound film forward and backward.
Solution:
The cylinder sensor detects the signal while the sound film advances and retreats. Check the position of the sensor and adjust it if needed. If the sensor is damaged, it should be replaced.
Issue: Difficulty attaching the diaphragm to the clamp due to lack of vacuum suction.
Solution:
This problem can be caused by two possible reasons. First of all, it may be that the negative pressure value on the vacuum gauge is set too low, so that the diaphragm cannot be closed normally and the signal cannot be detected. To solve this problem, please adjust the setting value to a reasonable range. Secondly, it may be that the vacuum detection meter is damaged, resulting in a constant signal output. In this case, check the meter for clogging or damage and clean or replace if necessary.
