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Zongqi

INTRODUCTION

Our company’s products and production lines are applied to home appliance, industry, automobile, high-speed rail, aerospace etc motor field widely. And the core technology is in the leading position. And we are committing to providing customers with all-round automated solutions of AC induction motor and DC motor’s manufacture.

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Automotive Motor Field

Production of stator windings of automobile motors including new energy motors

Product characteristics and application characteristics: The new energy vehicle motor stator automatic production line can realize the parallel non-cross winding and wiring of multi-strand enameled wire, and keep the enameled wire in a single arrangement in the wiring mold, without crossing each other, and the winding effect is good. High degree of automation, can meet the high power density automotive stator automatic production.

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Founded in 2016
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15 partners
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7 patent certifications
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15 products

products

Zongqi

Motor stator automatic...

Product Description ● The robot is used to transfer the coils of the vertical winding machine and the ordinary servo wire inserting machine. ● Saving the operation labor of winding and inserting wires. Structure Solutions to common problems after rotor automatic line assembly The rotor automatic line assembly is an automatic equipment composed of actuators, sensor elements, and controllers. Faults in the rotor automated assembly line can result in erratic or completely non-operational operati...

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Motor stator automatic...

Product Description ● The stator automatic production line uses robots to transfer between processes such as paper insertion, winding, embedding, and shaping. ● it is easy to install and maintain, and has stable performance. ● ABB, KUKA or Yaskawa robots can be configured according to user requirements to realize unmanned production. Structure How to adjust the current of the rotor automatic line spot welding machine In the past, the rotor automatic line spot welder relied on the AC contro...

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Stator automatic produ...

Product Description Structure How to adjust the current of the rotor automatic line spot welding machine? The rotor automatic line spot welder was originally equipped with an AC controller and an AC spot welder, but the unstable current of the AC spot welder and the problem of virtual welding caused it to be replaced by an intermediate frequency inverter DC controller, an intermediate frequency inverter, and a spot welder. In this article, we will discuss various methods of adjusting the cur...

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Upgrade Your Motor Pro...

Product Description The automatic production line transfers the tooling through the double-speed chain assembly line, (including paper insertion, winding, embedding, intermediate shaping, binding, finishing and other processes) with precise positioning and stable and reliable performance. Structure How to make the rotor automatic line have high work efficiency Automated machinery and equipment have replaced manual processing in various industries, including the production process of motor rot...

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Servo Paper Inserter

Product Characteristics ● This model is an automation equipment, specially developed for household electrical appliances motor, small and medium-sized three-phase motor and small and medium sized single-phase motor. ● This machine is especially suitable for motors with many models of the same seat number, such as air conditioning motor, fan motor, washing motor, fan motor, smoke motor, etc. ● Full servo control is adopted for indexing, and the angle can be adjusted arbitrarily. ● Feeding, fol...

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Measuring Trough, Mark...

Product Characteristics ● The machine integrates groove detection, stack thickness detection, laser marking, double position paper insertion and automatic feeding and unloading manipulator. ● When the stator inserts paper, the circumference, paper cutting, edge rolling and insertion are automatically adjusted. ● Servo motor is used to feed paper and set the width. The interpersonal interface is used to set the required special parameters. The forming die is switched to different grooves by it...

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Horizontal Paper Inserter

Product Characteristics ● This machine is a special automatic equipment for automatic insertion of insulating paper at the bottom of stator slot, which is specially developed for medium and large three-phase motor and new energy vehicle driving motor. ● Full servo control is adopted for indexing, and the angle can be adjusted arbitrarily. ● Feeding, folding, cutting, stamping, forming and pushing are all completed at one time. ● To Change the number of slots only need to require more man-...

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Automatic Paper Insert...

Product Characteristics ● The machine integrates a paper inserting machine and an automatic transplanting manipulator with the unloading mechanism as a whole. ● The indexing and paper feeding adopt full servo control, and the angle and length can be adjusted arbitrarily. ● Paper feeding, folding, cutting, punching, forming, and pushing are all completed at one time. ● Small size, more convenient operation and user-friendly. ● The machine can be used for slotting and automatic insertion when c...

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Intermediate Shaping M...

Product Characteristics ● The machine uses hydraulic system as the main power, and the shaping height can be adjusted arbitrarily. It is widely used in all kinds of motor manufacturers in China. ● Design of shaping principle for internal rising, outsourcing and end pressing. ● Controlled by Industrial Programmable Logic Controller (PLC), each slot with a single guard inserts into the finishing enameled wire escape and flying line.So it can prevent enameled wire collapse, slot bottom paper col...

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Motor Manufacturing Ma...

Product Characteristics ● The machine uses hydraulic system as the main power, and the shaping height can be adjusted arbitrarily. It is widely used in all kinds of motor manufacturers in China. ● Design of shaping principle for internal rising, outsourcing and end pressing. ● Controlled by industrial programmable logic controller (PLC), the device has grating protection, which prevents hand crushing in shape and effectively protects personal safety. ● The height of the package can be adjuste...

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Final Shaping Machine ...

Product Characteristics ● The machine takes hydraulic system as the main force and is widely used in all kinds of motor manufacturers in China. ● Design of shaping principle for internal rising, outsourcing and end pressing. ● The structure design of entry and exit station is adopted to facilitate loading and unloading, reduce labor intensity and facilitate stator positioning. ● Controlled by industrial programmable logic controller (PLC), the equipment has grating protection, which prevents ...

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Servo Insertion Machin...

Product Characteristics ● The machine is a device for automatically inserting coils and slot wedges into stator slots, which can insert coils and slot wedges or coils and slot wedges into stator slots at one time. ● Servo motor is used to feed paper (slot cover paper). ● The coil and slot wedge are embedded by servo motor. ● The machine has the function of pre-feeding paper, which effectively avoids the phenomenon that the length of the slot cover paper varies. ● It has equipped with human-ma...

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Horizontal Full Servo ...

Product Characteristics ● This machine is a horizontal full servo wire inserting machine, an automatic device that automatically inserts coils and slot wedges into stator slot shape; this device can insert coils and slot wedges or coils and slot wedges into stator slot shape at one time. ● Servo motor is used to feed paper (slot cover paper). ● The coil and slot wedge are embedded by servo motor. ● The machine has the function of pre-feeding paper, which effectively avoids the phenomenon that...

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Dual-Position Vertical...

Product Characteristics ● This machine is a vertical double-position stator wire insertion machine. One work position is used to manually pull the winding coil into the wire insertion die (or with a manipulator). At the same time, it completes the cutting and punching of the insulating paper at the bottom of the slot and pre pushes the paper. ● Another position is used to insert the coil into the iron core. It has the protection function of single tooth insulating paper and the loading and un...

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Tying All-In-One Machi...

Product Characteristics ● The machine adopts the design of entering and exiting stations; it integrates double-sided binding, knotting, automatic thread cutting and suction, finishing, and automatic loading and unloading. ● It has the characteristics of fast speed, high stability, accurate position and quick mold change. ● This model is equipped with automatic loading and unloading device of transplanting manipulator, automatic thread hooking device, automatic knotting, automatic thread trimm...

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Three-Station Binding ...

Product Characteristics ● The machine adopts a three-station turntable design; it integrates double-sided binding, knotting, automatic thread cutting and suction, finishing, and automatic loading and unloading. ● It has the characteristics of fast speed, high stability, accurate position and quick mold change. ● This model is equipped with automatic loading and unloading device of transplanting manipulator, automatic thread hooking device, automatic knotting, automatic thread trimming, and au...

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Servo Double Binder In...

Product Characteristics ● CNC5 axis CNC system of machining center is used to control and cooperate with man-machine interface. ● It has the characteristics of fast speed, high stability, accurate position and rapid die change. ● This machine is especially suitable for motors with many models of the same seat number, such as air-conditioning motor, fan motor, cigarette machine motor, washing motor, refrigerator compressor motor, air-conditioning compressor motor, etc. ● The machine is equippe...

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Four-Station Servo Dou...

Product Characteristics ● CNC9 axis CNC system of machining center is used to control and cooperate with man-machine interface. The function and stability of the binding machine can not be satisfied by all the existing PLC systems in the market. ● It has the characteristics of fast speed, high stability, accurate position and rapid die change. ● The machine is equipped with automatic adjusting stator height, stator positioning device, stator pressing device, automatic wire feeding device, aut...

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Professional Four-Stat...

Product Characteristics ● The machine adopts a four-station turntable design; it integrates double-sided binding, knotting, automatic thread cutting and suction, finishing, and automatic loading and unloading. ● It has the characteristics of fast speed, high stability, accurate position and quick mold change. ● The machine is equipped with automatic stator height adjustment, stator positioning device, stator compression device, automatic wire feeding device, automatic thread trimming device, ...

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Motor Manufacturing Ma...

Product Characteristics ● CNC7 axis CNC system of machining center is used to control and cooperate with man-machine interface. ● It has the characteristics of fast speed, high stability, accurate position and rapid die change. ● The machine is equipped with automatic adjusting stator height, stator positioning device, stator pressing device, automatic wire feeding device, automatic wire shearing device, automatic wire suction device and automatic wire breaking detection device. ● The left an...

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Winding And Embedding ...

Product Characteristics ● This series of machines is specially designed for the insertion of induction motor stator winding, which integrates the main phase coil position, the secondary phase coil position, the slot slot position and the insertion position. The winding position automatically arranges the coils into the insertion die, effectively avoiding the insertion broken, flat and damaged lines caused by the crossing and disorder of coils caused by manual insertion; the insertion position...

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Embedded Expansion Mac...

Product Characteristics ● This series of models is specially designed for the stator wire embedding and shaping of medium and large industrial three-phase motors, permanent magnet synchronous motors, and new energy motors. The production of wire stator. ● According to customer needs, it can be designed with high slot full rate motor double power wire embedding or three sets of servo independent wire embedding. ● The machine is equipped with a protective insulating paper device. Product Parame...

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Convenient Winding And...

Product Characteristics ● This series of machines is specially designed for the insertion of induction motor stator winding, which integrates the main phase coil position, the secondary phase coil position, the slot slot position and the insertion position. The winding position automatically arranges the coils into the insertion die, effectively avoiding the insertion broken, flat and damaged lines caused by the crossing and disorder of coils caused by manual insertion; the insertion positio...

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User-Friendly Embedded...

Product Characteristics ● This series of models is specially designed for the stator wire embedding and shaping of medium and large industrial three-phase motors, permanent magnet synchronous motors, and new energy motors. The production of wire stator. ● According to customer needs, it can be designed with high slot full rate motor double power wire embedding or three sets of servo independent wire embedding. ● The machine is equipped with a protective insulating paper device. Product Parame...

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Certificate

Utility Model Patent Certificate

A winding machine with automatic mold adjustment

A type of robotic arm

A whole line device for producing stator

A type of wire winding flying fork

A robotic arm for winding machines used in coil production

A feeding device for stator iron core

A binding and integration machine for stator production

A binding and integration machine

A convenient stator coil shaping machine for mold replacement

NEWS

Zongqi

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First forming machine in fully automatic production line

In automated production lines, the first forming machine is a critical equipment. Below is a detailed explanation of the intermediate shaping machine in automated production lines: Function Of The First Forming Machine The first forming machine is primarily used in automated production lines for ...